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Industrial Sewing Machines: An Overview
Monday, 02 May 2022
What are industrial sewing machines?
Unlike domestic sewing machines, which you are probably more familiar with, industrial sewing machines are developed and constructed with extreme precision and care for continuous production of sewn goods such as clothes, home textile products, industrial textile products, and so on.
As a result, there are many various types of sewing machines to accommodate a wide range of sewed objects and sewing procedures. Industrial sewing machines, despite their unfamiliar appearance, are necessary equipment for your daily life and contribute to society.
Advantages
Industrial sewing machines are designed to run at a faster speed to achieve increased productivity, especially in mass production. High-end industrial sewing machines are outfitted with cutting-edge technology to ensure consistent manufacturing of higher-quality clothing. Attaching various deskilling and labor-saving devices that automate and standardize manual tasks can improve quality and productivity even more.
Quality management
High-grade industrial sewing machines use precision-processed parts, a professional production process, and a cutting-edge quality control system. Industrial overlock machines can sew at speeds of up to 8,000 stitches per minute. Each portion must grab sewing threads to complete clean seaming at such a high speed. To do this, crucial components of those machines are designed to pass each other with practically zero clearance every 7/1000 seconds. The quality of those critical components is defined and managed down to the micrometer level. High-precision parts, expert production, and a quality control system enable high-speed operation for increased productivity.
High productivity
For superior quality garments, high-grade industrial sewing machines are equipped with a variety of technology. It is critical to avoid oil stains on sewing machines to retain the quality of textile goods. However, due to fabric interactions, various movable pieces such as needle bars and looper mechanisms must be revealed.
Stitching performance
The stitch qualities that are required vary depending on the garment product. Active Thread Control creates perfect seams across a wide range of fabrics. It can support a wide range of seams, including soft and stretchy seams as well as tight seams.
Professional labor skills
For quality and productivity improvement, industrial sewing machines can be equipped with various deskilling and labor-saving equipment. Many craftspeople prefer to work with hefty materials. Most home equipment, on the other hand, can’t tolerate heavy use of these materials because it wears them out.
You should be able to grab any material and go right to work with an industrial sewing machine without fear of damaging it. One thing to keep in mind when working with heavy-duty materials is that one foot does not fit all. Make sure you’re using the appropriate foot and thread for the job. If you’re having trouble using heavy-duty materials, the issue is usually with the accessories or materials rather than the machine.
- Published in General, Sewing Machine
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Modern Trends of the Textile Industry: Embracing Sustainable Sourcing
Monday, 25 April 2022
Sustainable sourcing incorporates environmental, ethical, and social considerations throughout the sourcing process. It also entails purchasing environmentally friendly goods and services. Sustainable sourcing is a supply chain operation that is streamlined and simplified, resulting in reduced pricing and better service levels for both customers and suppliers.
The priority of the textile industry
Global fashion businesses are pledging to cut greenhouse gas emissions, conserve water during production, avoid plastics, eradicate slave labor, and employ renewable energy sources, among other things. Now, Next, and How for Corporate, a report by HSBS, surveyed 8,650 business decision-makers in 34 global marketplaces and found that becoming sustainable is beneficial to many organizations’ bottom lines.
Modern business houses have also started to introduce a new generation of industrial sewing machines to increase production efforts. Clothing brands can go on a variety of paths depending on their sustainability mission. Top performers are always aware of the crucial link between sustainability and the supply chain. And believe me when I say that there is no better supply chain landscape than using sustainable sourcing and procurement.
Sustainable sourcing
When it comes to sustainable sourcing and procurement, the textile and clothing industries are competitive. Social (people), Economic (profit), and Environmental (environment) are the three superpowers of sustainable sourcing (Planet). The sustainable sourcing landscape is becoming more competitive as the number of suppliers grows. Suppliers are chasing the green alternative, which is a low-cost option with strong marketing techniques. The manufacturers are also embracing high-end industrial sewing machines which can work for longer hours and consume less electricity. The textile and garment industries have embraced positive economics around sustainability. Many successful firms have formal sustainability efforts, as well as sourcing and supply management, and often refer to it as their “secret sauce.”
Truly cost-effective
With an increasing number of sustainable suppliers, textile marketing tactics and prices are changing. The low-cost initiatives that clothes businesses are pursuing are the green alternative. The cost-effectiveness of green sustainability is driving purchasers to replace non-sustainable products, and social responsibility is another important factor. According to HSBC, 84 percent of global businesses are undertaking environmentally friendly supply chain adjustments to improve cost-effectiveness. This survey also reveals that sustainability is quickly becoming a significant conversation starter in the supply chain when it comes to unlocking greater efficiency and cost savings. Sustainable sourcing is being considered by brands in order to increase revenue and financial value.
- Published in General, Sewing Machine, Tips
Embracing Transparency for Your Fashion Business
Tuesday, 19 April 2022
While transparency is often associated with social responsibility and compliance, its true value is seen when it is viewed as a business objective. Being open with information is what transparency entails. It’s all about the receiver’s ability to get all of the information she wants, not just what the sender is willing to give her.
Transparency entails honesty and a willingness to give facts, especially when it is difficult to do so. For example, whenever a garment manufacturer wants to buy an industrial sewing machine for his business, he first enquires with the sources present or goes online to check the brand names available.
When an apparel firm is confident enough in its operations to invite customers in to observe how things are done, it has the most significant influence. It’s the pinnacle of show-and-tell. Is a fashion company legitimate once it is transparent? Authenticity is defined as the trait of being real and, ultimately, trustworthy. Transparency attracts attention; authenticity ensures that a label’s message is credible, heard, and trusted.
Why transparency and authenticity are important for any business?
- It attracts employees that are honest and proud of their work. There is no fear of discussing or exposing unpleasant issues in an organization where its standards and values are aligned.
- If the head of the organization provides the employees with good industrial tools [commercial sewing machines] it is seen that productivity automatically increases.
- It makes customers feel like they’re a part of the business process, and it helps to build a connection and a relationship. Open conversation and comments are encouraged.
- A better understanding of the process and product adds to the apparel brand’s value and respect. Adding value to a product is more profitable than discounting it to sell it.
- It raises customer service standards. You may keep customers informed by providing them with any information you have, good or bad. Publishing information regarding the realities of your position minimizes the number of calls, freeing up time and energy for more in-depth inquiries from your service staff.
Transparency can be achieved in a variety of methods, including through videography. Source My Garment will produce a video campaign to document labor conditions at overseas garment manufacturing facilities as part of its commitment to bringing transparency to the industry. Contrary to popular belief, not all foreign factories are sweatshops. This will increase attention and support for the numerous overseas firms that provide humane and ethical working conditions.
The Advantages of Business Intelligence in the Textile and Apparel Industry
Monday, 11 April 2022
The textile and garment sector has long relied heavily on business intelligence. Players keep up with altering trends and market updates daily. Technology can transform every firm, regardless of its size.
The whole textile and garment sector is being transformed by intelligence technologies, from traditional brick and mortar retail to online e-commerce. Advance tech-based business tools such as industrial sewing machines are poised to reshape the textile and garment sector in every way; technology is present in all aspects of the industry, including manufacturing, design, marketing, logistics, and sales.
Running a textile and garment business in today’s consumerism-driven world entails much more than finding the right vendors, suppliers, and customers. All-size businesses in the digital world must grasp their marketing potential in terms of wants, desires, supply, value, and quality. The business also requires the right kind of business tools {commercial sewing machines} as they can handle longer working hours and are easy to maintain.
Textile and garment companies are chasing globalization to attain their full potential. But it’s not as simple as it appears. It’s easier to find the ideal market and use your firm to its full potential with data-driven solutions. Let’s go through some amazing reasons why business intelligence tools are essential-
Great market insights
Textile and garment companies now have access to marketing information thanks to business intelligence. It offers insights into a variety of markets based on in-depth market research and analysis. The application includes in-depth data for a variety of products that illustrate how they are performing in various markets throughout the world.
The application also displays historical, current, and predicted prices for textile and apparel raw materials. Businesses like to evaluate pricing before sourcing textile and clothing raw materials from around the world. It provides a reasonable estimate for organizations wishing to outsource raw materials.
The ability to reach a wide audience of potential customers with the help of social media platforms most powerful marketing tool available.
Competitive analysis among businesses
It’s critical to know your competition in the textile and clothing industry if you want to perform better. Gone are the days when knowing a little about your competition was beneficial to your business. Competition is becoming more difficult in today’s world, and analyzing competitors’ performance is becoming much more difficult.
Textile and clothing companies might use a business intelligence tool to track, analyze, and learn from their competitors’ strategies. The tool helps businesses identify flaws in their present strategy and how to change it to win.
What Does the Future Hold for the Garment Industry?
Thursday, 31 March 2022
Highlight – It is said the garment sector of India is going to see a boost of 6% in the year 2022 after the pandemic period. For the global fashion business, India has always been an important market. Despite obstacles such as inequality, infrastructure, and market fragmentation, the sector is expected to have substantial economic growth, size, and increased digital disruption. With this, there will be an increase in the demand for industrial sewing machines in the economic market as the demand for textiles and leather goods is going to increase.
For the global fashion business, India has always been an important market. Despite obstacles such as inequality, infrastructure, and market fragmentation, the sector is expected to have substantial economic growth, size, and increased digital disruption.
In the future, these factors will combine to make the Indian market a worldwide hub. India is expected to see an expected value of $58 billion by the year 2022. Starting in the year 2020, the Indian fashion industry faced its fair share of challenges due to the pandemic condition. However, now that the economy is rising and the situation is improving, the sector is on track to reach 2022 in style. With the current scenario, there is an expectation that the demand for textile machines {commercial sewing machines}
As we enter the third month of the year, it is clear that 2022 will be a watershed year for global fashion retail – the good news is that apparel retailers and brands have already begun developing growth projection plans. So don’t be shocked if we hear about more collaborations, acquisitions, and store openings this year. With this, the renowned brand names have also started to use digital mediums and internet connectivity to reach their customers on a global basis.
While this description applies to the fashion sector as well, we must examine innovation from the perspective of more specialized industry. It’s a multi-stage process in which businesses turn their ideas into new/improved products, services, or processes to advance, compete, and differentiate themselves in their market. These brand names are working day and night to develop their machines which can be easily adapted by the leather and garment manufacturing hubs. Fucen Sewing is one of the leading brand names known for creating industrial sewing machines thriving to set its global presence with more than 700 machine models. For more info, please visit our website https://fucen-sewing.com/.
- Published in General, Sewing Machine
What are the Advantages of Industrial Sewing Machines With Servo Motors?
Tuesday, 22 March 2022
Until now, Stepper motors have been the most common form of electric motor used in instruments for many years for a variety of reasons. Stepper motors have become increasingly commoditized, making them readily available for manufacturing units.
Stepper motors don’t need to be fine-tuned to work at their best. Furthermore, utilizing stepper motors, scaling and motion commands are often quick and straightforward to execute for industrial sewing machines.
Instrument designers are looking for alternatives to stepper motors due to macro developments in industrial automation. The urge to increase throughput is the most pressing of them all. One of the simplest ways to cut the cost of a test is to lower the time it takes to run it. Another key cost-cutting strategy is to reduce the size of your footprint.
Buyers of modern instruments are also looking for things that are becoming more intelligent and aware. “Determinism” is a popular feature that allows the instrument to keep track of not only all positions, but also the state of motor operating factors including temperature and different fault circumstances.
Nowadays servo motors are becoming more and more popular among working professionals and manufacturing units.
Here are some reasons why servo motors are a popular choice
Servo motors are less noisy than manual ones – It is the major selling point of the servo motors. The manual ones used to make a lot of noise while operating but the servo motors on the other hand. Servo motors use feedback devices that use encoders to detect and fix errors in a system to fulfill a mechanism’s desired performance. If the machine is operated for a long time, the servo motor runs without vibration or noise, which helps to reduce operator fatigue.
Less energy usage – Servo motors are not only gentle on your ears, but they are also kind on your electricity bill. These motors consume approximately 70% less energy than clutch motors. For machinists who have their machines operating for long periods, it is a huge impact on electricity consumption. Less energy consumption equates to lower energy bills.
Servo motors are more compact and lightweight than clutch motors – You may need to relocate your industrial sewing machine to a different room or location for a variety of reasons. If your machine has a clutch motor, this chore becomes much more difficult because you’ll have to carry an additional 25- 30 kg with it. Servo motors are rather light in comparison, weighing between 5 and 10 kg. This provides you a little more leeway when it comes to moving your machine about.
It is very easy to change the speed – A new pulley must be purchased and installed on your machine to change the speed of a clutch motor. To change the speed of a servo motor, simply click a button on the control panel. A needle positioner with a servo motor can also be used, allowing the user to stop the needle in the up or down position as desired.
- Published in Industrial Sewing Machine
The Impact of the Pandemic on the Fashion Industry
Monday, 14 March 2022
It has been observed that the COVID-19 pandemic has swept through the globe since November 2019 and variants like Delta and Omicron. Service-based industries generally focused on Work from Home and School, colleges operated online.
Apart from these, the fashion industry has also seen many changes at the time of pandemics. E-commerce platforms encouraged customers to shop online. Small brand names had a tough time in the pandemic, and production demand was less. Still, the sewing industry is trying to churn out profit and progress to future designs. Let’s see what is the post-pandemic scenario
Education in fashion
When most of the countries were going through quarantine measures and lockdown to stop the spread of COVID-19, the academics opted for online teaching modules. But, fashion education is a field where practical and hands-on learning is a must.
Fashion students required learning facilities equipped with modern-day industrial sewing machines and fabric materials to produce garments for their assignments. Fashion students also require garment manufacturers and stores who can purchase their designs.
Now students are also using old garments or recycling them for future assignments. These can be seen as some positive effects at the time of the pandemic. Students now have to think out of the box to produce products that are sustainable and are cost-friendly.
Fashion shows
The pandemic situation brought restrictions to social gatherings and large crowds. Physical shows were canceled all across the globe. But still, the event managers and fashion designers were able to create buzz among the buyers with the help of advertorials, YouTube, and social media. It protected the brand’s name and image.
The pandemic has pushed the fashion industry to think alternatively and also taught us to be more creative. The industry is progressing daily and designers have now started promotion over social media of their designs.
Refurbished industrial sewing machines
Learning professionals and hobbyists are now purchasing refurbished industrial sewing machines to create more lucrative designs.
These machines are good to go and are available at cost-friendly prices. The machines have supported a small range of garment and upholstery businesses.
Even with financial deformity during the pandemic period, there will be more demand for refurbished industrial sewing machines for small garment merchants.
The fashion industry is slowly progressing to growth and employees are coming back to their units to resume work. Businesses now need to demonstrate more commitment to their clients if they want to create an appeal in the market.
- Published in Industrial Sewing Machine, Sewing Machine
Choosing the Right Industrial Sewing Machine for Your Business
Saturday, 26 February 2022
A quick search on the internet shows you a wide range of industrial sewing machines, brand names, and retail spaces. There are only a handful of brand names in the market which deliver high-quality, durable industrial sewing machines for your business needs.
Whether you are looking for an everyday machine at an affordable price or a customized one capable of advanced fabric work. Our experts at Fucen Sewing would like to help you choose the best in class industrial sewing machines at cost-friendly prices. We examine the reliability and individual specification of each model which can meet industry requirements.
Industrial Sewing Machines
We have selected two machines for each department based on industry requirements. The following departments are
- Auto upholstery
- Garment industry
- Leather industry
- Home upholstery
Looking to invest in a versatile industrial sewing machine? At Fucen Sewing, we have the right kind of machines available as per your requirements.
Auto upholstery
FC -0302 – Lockstitch sewing machine
High-speed lockstitch industrial sewing machine built for heavy-duty leather and upholstery work. Its automatic thread trimmer saves time and the variable top feed helps achieve perfect stitches. This machine excels at sewing thick fabric and heavy-duty leatherwork. Adaptable for industrial sewing operations and built to withstand the test of time, this single needle, lockstitch machine is reliable and durable.
FC -0303 – Lockstitch sewing machine
FC-0303 is a single needle, bottom, and variable top feed industrial lockstitch machine suitable for medium to heavy-weight fabrics. Ideal for canvas, mattress, sofas, and other products that need adjustable top feeding. It features lower energy consumption (up to 50% less power) and a built-in automatic lubrication system to keep the machine running at peak efficiency. It is the best choice for canvas, mattress, sofas sewing purposes.
Garment industry
FC-852-90-6 – 2 Thread Overlock Sewing Machine
The FC-852-90-6 is a 2 thread overlock sewing machine with a machine cover and heavy-duty motor. The model features easy controls for operation, speed automatically matching with material feed, auto needle positioning, tension release, precise and accurate stitch formation. the FC-852 is perfect for every daylight duty/and or heavy-duty use.
FC-852-01 – 3 Thread Overlock Sewing Machine
Our FC-852-01 series 3 Thread Overlock sewing machine is an ideal entry-level machine, perfect for crafting and heavy fabric projects. It has adjustable stitch length, differential feed, and an easy lay-in threading system so you can get started right away. It is perfect for providing finishing on light to medium weight cotton or heavy fabric. It offers the ideal stitch formation as well as an easy-to-use, precise fabric guide.
Leather industry
FC-206 Best edge trimming machine
The machine is made with a high percentage of quality material, so it is more durable and works for longer hours. Our trimmer is the most versatile, easy-to-use, and well-priced model on the market. It is a perfect tool for trimming edges of uppers on finished woman’s shoes. It comes with many features to make it easier to use, such as an automatic thread cutter, remote control, and easy operation.
FC-820D Double Needle Post Bed Lock Stitch Sewing Machine
The machine uses a new structure design, the unique double needle post bed lock stitch sewing machine, which is suitable for sewing caps and leather accessories too. The sewing machine head can be rotated freely in the horizontal plane, which will ensure that the fabric is not easy to tear, and thus it has a very good effect on the post bed of the cap and wig.
Home upholstery
FC-2300-A – One Thread Decorative Blanket Overedging Machine
FC-2300-A is a machine for creating decorative blankets, the main function is double thread sewing, easier and faster than traditional machines with only one thread. It is a one-thread decorative blanket & device, which will make your handicraft work perfect. The machine has the advantage of high speed, low noise, and easy operation. It is a durable machine that produces soft and excellent decorative designs on the edges of blankets and quilts.
FH -3700-B – Heavy Duty Blind Stitch Carpet Hemming Machine
The new FH-3700-B is a heavy-duty blind stitch carpet hemming machine. The machine is equipped with an easy adjustment lever for thread tension, it makes perfect even stitches on all types of carpet. The F H-3700-B has an extra-large work table to hold large pieces of material and the motor is equipped with variable speed control to allow you to set the stitching speed just right while working. This heavy-duty machine is constructed for long-lasting usage.
Fucen Sewing has a wide range of industrial sewing machines as per your requirements. To help you get the best for your business, we provide a dedicated helpdesk. For more information regarding industrial-grade sewing machines, visit https://fucen-sewing.com/.
Feel free to leave your feedback or questions in the comment section
- Published in Industrial Sewing Machine
What Makes Industrial Sewing Machines Popular?
Tuesday, 22 February 2022
Industrial sewing machines are different from traditional ones. Commercial sewing machines are specifically built for durability and professional sewing tasks. The industrial sewing machine comes with a foot pedal, connecting rods, and is built with cast iron or aluminum.
These machines can handle the pressure of thick materials like leather or industrial grade textile and can provide a faster stitch to the product. These are machines that are built to be used all around the clock. If you are looking for good features such as lots and lots of stitches and endless work hours, then you do need professional sewing machines.
Weight and size
Nearly most industrial-grade sewing machines are a bit heavier when compared to domestic ones. The device is highly durable and can withstand the test of time. The machines
Some of the machines are portable but most of the models are to be used for industrial purposes only. This is not only beneficial for the business but also comes with a great advantage like the production of a high volume of garments in a shorter amount of time.
Safety features
The huge benefit that comes with industrial-grade sewing machines is safety features. These features minimize the risk faced by the operators. You can frequently adjust your sewing machines according to your requirements and check for general maintenance.
Check the product guide to set the machine according to your needs. It is important to check the machine from time to time otherwise it can ruin the project or even hurt yourself.
Customization
Industrial sewing machines are highly customizable as they are designed to handle specific tasks required by the manufacturing hub. Different types of machines require a various range of customization.
Customization enables the operator to be more creative with the garment and upholstery products. Here at Fucen Sewing, we offer efficient industrial-grade sewing machines for your businesses. Get in touch with us by visiting our website, https://fucen-sewing.com/
- Published in Industrial Sewing Machine
History of Industrial Sewing Machines
Friday, 18 February 2022
It can be seen that the history of industrial sewing machines might not be interesting but the machines have been used for more than 100 years. Sewing machines were invented during the first industrial revolution.
It helped to decrease the requirement for manual sewing work performed by the garment industry. Earlier, machines were powered either by constantly turning the handle or by a foot-operated treadle. It helped the companies to produce clothes on a large scale and manage profits.
Industrial sewing machines have been the turning point of the industrial revolution and as times changed, the machines also developed to keep up with the needs of the general population. It increased the speed of garment production against manual hand stitches.
History
The first possible patent can be directed to 1755 and it is a British patent issued to a German citizen. His name was Charles Weisenthal and the patent issued to him was for the needle used in the machine.
The first patent for the complete sewing machine was issued in 1790 to Thomas Saint, an English inventor but it did not function properly.
The first functional sewing machine was invented by French tailor, Barthelemy Thimonnier in 1830. The machine used only one thread and a hooked needle that made the same chain stitch used with embroidery.
The first American patent was issued to Elias Howe in 1846 for developing industrial sewing machines. After that, the development of sewing machines went on from time to time.
Industrial revolution
The industrial sewing machine has changed the manner the upholstery department operated. It increased the production speed for garment generation and upholstery.
The history of sewing machines was continuous and it did not begin suddenly. There was a large number of efforts such as machine designs and patents that went into innovation.
In the 19th century, the American Industrial Revolution was in full force due to the presence of new manufacturing technology. Industrial sewing machines like their domestic counterparts were designed to make the usually time-consuming task of hand stitching easier and faster.
The household sewing machine is designed to accomplish a variety of activities, including sewing straight or zigzag stitches, creating buttonholes, and attaching buttons to clothing. Sewing machines were adapted for use in industrial settings, allowing uniform mass production of garments. For more information on quality grade industrial sewing machines and purchase inquiries, visit our website https://fucen-sewing.com/.
- Published in Industrial Sewing Machine